Materialverdichtung

Die Materialverdichtung ist ein entscheidender Prozess für viele Fertigungs- und Materialverarbeitungsanwendungen. Durch den Einsatz von Hochdrucktechniken können Materialien wie Metalle, Keramik und Verbundwerkstoffe auf höhere Dichten komprimiert werden, was zu verbesserten mechanischen Eigenschaften und Leistung führt.

Vorteile der Materialverdichtung

Die Materialverdichtung versetzt Unternehmen in die Lage, leistungsfähigere und haltbarere Materialien und Bauteile herzustellen. Die Hochdrucksparte von Quintus Technologies bietet führende Lösungen für Unternehmen, die Ihre Produktivität steigern und hochwertige Produkte fertigen möchten.

Verbesserte Materialeigenschaften

Die Materialverdichtung kann die Festigkeit, Haltbarkeit und Verschleißbeständigkeit von Materialien verbessern, womit sie sich gegebenenfalls für ein breiteres Spektrum von Anwendungen eignen.

Reduzierte Materialverschwendung

Durch die Verdichtung von Materialien müssen Hersteller weniger Material aufwenden, um dieselben gewünschten Eigenschaften zu erhalten, was die Materialverschwendung reduziert und die Gesamtproduktionskosten senkt.

Erhöhte Produktionseffizienz

Die Materialverdichtung kann die Produktionseffizienz erhöhen, indem sie sekundäre Verarbeitungsschritte wie Bearbeitung, Schweißen oder Fügen überflüssig macht, was infolgedessen Zeit und Geld spart.

Gesteigerte Nachhaltigkeit

Durch den Einsatz von weniger Material und die Verbesserung der Materialeigenschaften kann die Verdichtung die Umweltauswirkungen von Herstellungsprozessen verringern und sie so nachhaltiger machen.

Produkt-Kategorien

Heiß-Isostatische Pressen

Warm-Isostatische Pressen

Kalt-Isostatische Pressen

Heiß-Isostatische Pressen

Warm-Isostatische Pressen

Kalt-Isostatische Pressen

Meistens verwendet in

Verbraucherelektronik

Raumfahrt

Energie & Stromerzeugung

Luft- und Raumfahrt

Medizinische Implantate und Instrumente

Fahrzeugtechnik

Verteidigung

Verbraucherelektronik

Raumfahrt

Energie & Stromerzeugung

Luft- und Raumfahrt

Medizinische Implantate und Instrumente

Fahrzeugtechnik

Verteidigung

Wie wir unsere Kunden unterstützen

Heißisostatisches Pressen für orthopädische Implantate

Kundengeschichten

Hören Sie sich Aalberts Surface Technologies und ihre größten Herausforderungen an

Kundengeschichten

Entdecken Sie, was Pres-X zum heißisostatischen Pressen und zur additiven Fertigung geführt hat

Heißisostatisches Pressen für orthopädische Implantate

Kundengeschichten

Hören Sie sich Aalberts Surface Technologies und ihre größten Herausforderungen an

Kundengeschichten

Entdecken Sie, was Pres-X zum heißisostatischen Pressen und zur additiven Fertigung geführt hat

Testimonials

“The rapid cooling capabilities of the QIH 122 have enabled us to partner with customers to do cutting-edge research into material properties of additively manufactured and cast products.

Historically, one of the biggest hurdles to getting into HIP was safety. The track record that Quintus has with wire-wound presses was very impressive and helped enable that decision.”

Paolo, USA

“The new CIP from Quintus has significantly boosted our productivity. We’re now able to concentrate on developing our new products without the constant concern of high scrap rates or machine overloads. It’s made a real difference in how efficiently we operate.”

Morgan Advanced Materials, USA

“For aerospace and space applications, fatigue strength is critical. The HIP method is a way of removing internal porosity to ensure there are no defects in the part.

Bringing this technology in-house has decreased our lead time and given us better control over the quality of our parts.

The capabilities of the Quintus system allow us to make the process efficient with fast cooling rates and to conduct internal research and development.

As a materials engineer, having this new tool allows me to develop high-efficiency processes and achieve interesting material properties that we can pass on to our customers.

We did a deep dive before purchasing. We saw that Quintus technology was safe and at the level we needed. It has been a very great partnership for us.”

Burloak Technologies, Canada

“With a track record in providing our previous unit, it made sense to once again work with Quintus in this next phase of our HIP journey.

Their knowledge and experience, plus their worldwide Quintus® Care support program, gives Wallwork and our customers the confidence to develop and grow long-term relationships and quality service. We see exponential growth for the units over the short term.”

Simeon Collins

Director, Wallwork, UK

“Hot Isostatic Pressing (HIP) complements our portfolio of high-end processes and allows our customers to pursue more value-added parts. Having HIP locally increases the region’s competitiveness and strengthens the regional manufacturing chain.

You need consistent, reliable results and efficient processing. The Quintus press delivers in those areas.”

Umberto Ramos

CEO / HT-MX, Mexico

“We’ve gained so much from the Quintus Care program. The expertise of your team has been instrumental in our learning. Their responsiveness and professionalism have made the entire experience positive and productive from the beginning.”

Sr. Additive Quality Engineer, Paragon Medical - Additive Manufacturing, USA

“When we decided to enter the HIP market, we knew we needed a partner. Quintus worked with us on a business plan and offered a full turnkey solution to bring this capacity to market. Having Quintus as a partner carried a lot of weight with our clients. The reputation as a global leader in high-pressure solutions gave our customers confidence.

Combining the HIP and heat treat cycle shortens overall time at temperature and improves lead time. Anything we can do to get product in and out faster is well received.”

Stack Metallurgical Group

“Choosing Quintus for the press upgrade was a straightforward decision, given their role in building the system and extensive expertise. Moreover, our previous experience sourcing spare parts from Quintus made it a natural choice to turn to them whenever issues arise.”

Strategic Purchasing Manager, Saab Dynamics, Sweden

“Quintus listened carefully to our requirements and helped us to refine them into a solution that will serve our manufacturing process now and well into the future. Most importantly it was delivered and installed on time and without issues, allowing us to begin production on schedule.”

Wolfgang Köck

Managing Director, Plansee Metall GmbH, Austria

“Our vision is to become the innovation leader within HIP. We need a technical partner that shares our mission to be at the forefront, and Quintus is a perfect match.

They have the same approach to introducing disruptive innovations in the field of HIP and HT, in the critical phases of post-processing AM parts.”

Andrea Scanavini

CEO and Founder, Pres-X, Italy

“We see HIP technology as a complementary process in our additive manufacturing department. It allows us to eliminate the risk of porosity in 3D-printed metal parts and achieve outstanding mechanical properties, especially under fatigue loads.

We conducted extensive market research and found that Quintus is quite advanced compared to competitors when it comes to Hot Isostatic Pressing (HIP) technology. Being able to combine processes like HIP and quenching in one cycle is something we have not seen at other competitors.

The Quintus team is very experienced and highly skilled, which makes it a very good match with Sauber Engineering.”

Sauber Engineering, Switzerland

“Quintus is the global leader in HIP technology. We visited their factory a few years ago and were impressed with the company’s professional team, customer center, and production lines. Accurate, well controlled, and user friendly—the Quintus press meets all the above requirements.”

T.A.G. Medical Products

“Acquiring the Quintus HIP allows Fraunhofer IFAM researchers to strengthen their technological expertise in the field of pressure-supported heat treatment of the Branch Lab. The new system is not only used for R&D projects but is also available as a service for carrying out predefined HIP cycles.”

Dr. Thomas Weißgärber

Director of the Branch Lab, Fraunhofer Institute, Germany

“The rapid cooling capabilities of the QIH 122 have enabled us to partner with customers to do cutting-edge research into material properties of additively manufactured and cast products.

Historically, one of the biggest hurdles to getting into HIP was safety. The track record that Quintus has with wire-wound presses was very impressive and helped enable that decision.”

Paolo, USA

“The new CIP from Quintus has significantly boosted our productivity. We’re now able to concentrate on developing our new products without the constant concern of high scrap rates or machine overloads. It’s made a real difference in how efficiently we operate.”

Morgan Advanced Materials, USA

“For aerospace and space applications, fatigue strength is critical. The HIP method is a way of removing internal porosity to ensure there are no defects in the part.

Bringing this technology in-house has decreased our lead time and given us better control over the quality of our parts.

The capabilities of the Quintus system allow us to make the process efficient with fast cooling rates and to conduct internal research and development.

As a materials engineer, having this new tool allows me to develop high-efficiency processes and achieve interesting material properties that we can pass on to our customers.

We did a deep dive before purchasing. We saw that Quintus technology was safe and at the level we needed. It has been a very great partnership for us.”

Burloak Technologies, Canada

“With a track record in providing our previous unit, it made sense to once again work with Quintus in this next phase of our HIP journey.

Their knowledge and experience, plus their worldwide Quintus® Care support program, gives Wallwork and our customers the confidence to develop and grow long-term relationships and quality service. We see exponential growth for the units over the short term.”

Simeon Collins

Director, Wallwork, UK

“Hot Isostatic Pressing (HIP) complements our portfolio of high-end processes and allows our customers to pursue more value-added parts. Having HIP locally increases the region’s competitiveness and strengthens the regional manufacturing chain.

You need consistent, reliable results and efficient processing. The Quintus press delivers in those areas.”

Umberto Ramos

CEO / HT-MX, Mexico

“We’ve gained so much from the Quintus Care program. The expertise of your team has been instrumental in our learning. Their responsiveness and professionalism have made the entire experience positive and productive from the beginning.”

Sr. Additive Quality Engineer, Paragon Medical - Additive Manufacturing, USA

“When we decided to enter the HIP market, we knew we needed a partner. Quintus worked with us on a business plan and offered a full turnkey solution to bring this capacity to market. Having Quintus as a partner carried a lot of weight with our clients. The reputation as a global leader in high-pressure solutions gave our customers confidence.

Combining the HIP and heat treat cycle shortens overall time at temperature and improves lead time. Anything we can do to get product in and out faster is well received.”

Stack Metallurgical Group

“Choosing Quintus for the press upgrade was a straightforward decision, given their role in building the system and extensive expertise. Moreover, our previous experience sourcing spare parts from Quintus made it a natural choice to turn to them whenever issues arise.”

Strategic Purchasing Manager, Saab Dynamics, Sweden

“Quintus listened carefully to our requirements and helped us to refine them into a solution that will serve our manufacturing process now and well into the future. Most importantly it was delivered and installed on time and without issues, allowing us to begin production on schedule.”

Wolfgang Köck

Managing Director, Plansee Metall GmbH, Austria

“Our vision is to become the innovation leader within HIP. We need a technical partner that shares our mission to be at the forefront, and Quintus is a perfect match.

They have the same approach to introducing disruptive innovations in the field of HIP and HT, in the critical phases of post-processing AM parts.”

Andrea Scanavini

CEO and Founder, Pres-X, Italy

“We see HIP technology as a complementary process in our additive manufacturing department. It allows us to eliminate the risk of porosity in 3D-printed metal parts and achieve outstanding mechanical properties, especially under fatigue loads.

We conducted extensive market research and found that Quintus is quite advanced compared to competitors when it comes to Hot Isostatic Pressing (HIP) technology. Being able to combine processes like HIP and quenching in one cycle is something we have not seen at other competitors.

The Quintus team is very experienced and highly skilled, which makes it a very good match with Sauber Engineering.”

Sauber Engineering, Switzerland

“Quintus is the global leader in HIP technology. We visited their factory a few years ago and were impressed with the company’s professional team, customer center, and production lines. Accurate, well controlled, and user friendly—the Quintus press meets all the above requirements.”

T.A.G. Medical Products

“Acquiring the Quintus HIP allows Fraunhofer IFAM researchers to strengthen their technological expertise in the field of pressure-supported heat treatment of the Branch Lab. The new system is not only used for R&D projects but is also available as a service for carrying out predefined HIP cycles.”

Dr. Thomas Weißgärber

Director of the Branch Lab, Fraunhofer Institute, Germany

Häufig gestellte Fragen

Beim kaltisostatischen Pressen werden Pressstücke oder Pulver in Formen bei Umgebungstemperatur einem extremen isostatischen Druck von bis zu 600 MPa (87.022 psi) ausgesetzt. Übliche Druckmedien sind unter anderem Wasser, Emulsion oder Öl, wobei die Pressstücke in einigen Fällen verpackt sein können.

Beim HIP kommt ein Ofen in einem Druckbehälter zum Einsatz. Unter extrem hohem Druck stehendes Gas (in der Regel Argon) wird bei erhöhten Temperaturen dazu genutzt, Materialien zu konsolidieren und interne Mängel wie Porosität und Mikrorisse zu beseitigen. Da die Temperaturen beim HIP sehr hoch sind (bis zu 2300 °C), bewirkt der extreme äußere Druck Kriechen und Diffusion sowie die mechanische Verformung des Werkstoffes bzw. zur Beseitigung von Defekten.

Beim warmisostatischen Pressen werden Pressstücke oder Pulver in Formen bei Umgebungstemperatur einem extremen isostatischen Druck von bis zu 600 MPa (87.022 psi) ausgesetzt. Übliche Druckmedien sind unter anderem Wasser, Emulsion oder Öl, wobei die Pressstücke in einigen Fällen verpackt sein können.

Wissenszentrum

Kundengeschichten

MTC Powder Solutions erweitert seine PM-HIP Fähigkeiten mit Quintus QIH 286

Heiß-Isostatisches Pressen (HIP) für Metal AM

Verringerung des Wärmebehandlungsverzugs durch Hochdruck-Wärmebehandlung (HPHT™)

Technische Veröffentlichung

Erfüllung der Nachfrage nach medizinischen Implantaten

Hochwertige Teile auf Sinterbasis durch heißisostatisches Pressen

Innovationen und Trends beim heißisostatischen Pressen für orthopädische Implantate

Kundengeschichten

MTC Powder Solutions erweitert seine PM-HIP Fähigkeiten mit Quintus QIH 286

Heiß-Isostatisches Pressen (HIP) für Metal AM

Verringerung des Wärmebehandlungsverzugs durch Hochdruck-Wärmebehandlung (HPHT™)

Technische Veröffentlichung

Erfüllung der Nachfrage nach medizinischen Implantaten

Hochwertige Teile auf Sinterbasis durch heißisostatisches Pressen

Innovationen und Trends beim heißisostatischen Pressen für orthopädische Implantate

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